ELEMATIC – THE ONLY ONE-STOP SUPPLIER TO THE PRECAST INDUSTRY

Being a one-stop supplier means strong capability from concrete batching all the way to storage yard management. Our expertise includes complete production lines, machinery, equipment, software, training and installation supervision...not to mention the precast know-how to provide lifetime support.
This capability applies to precast production for any construction need, from housing to industrial buildings and infrastructure products.
All the production technologies for a complete precast factory are available from Elematic, including machinery, equipment and control systems. These solutions can maximize the effectiveness of both new factories and existing plants in need of moderization.

Elematic has successfully delivered complete plants for e.g.

• flooring products
• load bearing structural elements
• architectural facades
• special unit productions
• infrastructure elements like
  • bridge elements
  • culverts
  • rail way sleepers
  • noise barrier walls
  • boundary walls
  • retaining walls

MASTERING THE ENTITY COMES FROM MASTERING THE DETAILS – the benefits you get when partnering with Elematic

comprehensive service and know how in all around technology
life time partnership to guarantee profitable business and its growth
belonging to Consolis Group with more than 50 precast plants in 10 countries, guarantees the direct feedback from the real production, and gives a guideline to Elematic’s continuous development of the technologies
ability to serve your customers immediately with the highest quality and development in precast technology
environmental aspects have been taken into account already from the beginning of the process – by recycling at the batching plant
health and safety conditions at the plant are highly considered in development work - lower noise levels, and labor friendly working conditions are just some points in designing the Elematic machines and complete factories

makes the factory a comfort zone

The Elematic Recycling System consists of a recycling center and of channels conveying the slurry and excess concrete from the factory floors and bed aisles to the center. The system is based on sedimentation, and separates the rock material from the water. The wastewater is then purified and can be reused in the factory, especially for concrete making at the Batching and Mixing Plant. The rock material can be used for soil enrichment purposes, for example.

With the Elematic Recycling process, the production environment is pleasantly

• clean
• much safer
• less need for sewerage pipeline cleaning and maintenance

specially designed for precast operation

Ideal for making almost any kind of high quality concrete from zero slump to wet, with absolutely controlled quality regardless of the type of precast process. Choose the type of mixer you prefer: pan or twin shaft.

IT ALL STARTS HERE – BATCHING AND MIXING, the basis of the concrete industry everywhere.

The foundation of precast element production is high-quality concrete batching and mixing. Productivity and quality of the end product depend on adapting the concrete mix to changing production conditions and special circumstances.

Elematic’s batching and mixing technology means:

Overall reliability
Cost savings
Optimal suitability to the special requirements of precast plants
Accurate dosing
Continuously homogenous concrete, batch after batch
Elematic containerized plant

For efficient and economical production of concrete
Key equipment and components readily installed into two containers
Fast assembly and start-up
Elematic tower-type plant

For efficient and accurate batching and mixing
Easy control of raw material moisture and temperature
Suitable for plants with a wide range of raw materials
Particularly suited to producing high quantities of homogenous concrete
WORLD FAMOUS MIXING POWER AND DURABILITY

Offered through two functionally different Elematic mixing methods:
Twin shaft mixers
Specially designed for precast plants producing large volumes of different high standard homogenous concrete mixes
Short discharge time

Pan type mixers
Planetary counter current mixer, especially appropriate for use in precast component plants with a multiple concrete distribution system
Effective with materials which require gentle mixing action
Both types are available in various sizes, allowing the optimization of productivity and efficiency to meet capacity and production requirements.

All Elematic mixers feature:
A heavy-duty design for dependability and long working life
Maintenance-friendly engineering

ACCURATE, COST-EFFECTIVE, ON-TIME DISTRIBUTION OF CONCRETE
flexibly, quickly, reliably, and economically to any destination within a plant.

ELEMATIC SHUTTLE SYSTEMS- off-floor space-saving and safe

• shuttles available in various sizes to suit any needed capacity
• designed to fit existing facilities and new "green field" plants
• monorail system for tight curves and level track layouts
• dual rail system for heavier loads, high speeds and for tracks with many curves and steep slopes
  • speed up to 180 m/min
  • climbing slopes up to 12 degrees
• automatic and pre-programmable operations
• low-noise polyurethane wheels available

By simplifying and modernizing shuttle design, Elematic shuttles cut costs while meeting the volume needs of plants producing hollow-core slab or other continuous casting products.

The most efficient way to fill with concrete any shape of mould is with one of the Elematic casting methods.

Elematic range includes a large variety of pouring equipment, e.g.:

• half portal types of different spans
• bridge types
• full portal types
• special types moving on the wall track

All available with possibility of rotating, lowering, and elevating the bucket.

Just select the discharging method most suitable to your production.

• sector gate
• feeding belt systems
• screw feeding
• "Comcaster"

Casting machines developed by Elematic have proven to work successful, making money to our clients, already in nearly 80 countries and in various climatic condition from Iceland to New Zealand and in between!

The machines can be manually operated, semi-automated, or controlled by automated production control system.

Elematic Comcaster –for environmental pouring

In this Elematic’s special development concrete is poured “pre-compacted” from the bucket. The method is very environmental friendly, decreasing vibration and noise in the actual production.

Comcaster is an ideal way to pour concrete, especially when making architectural concrete, due to the accuracy in guiding the flow of concrete into the mould.

Elematic offers casting machines for various types of moulds:

• table moulds
• battery moulds
• beam/column moulds
• pile moulds
• special moulds

High -quality round Betemi columns are cast by using a unique shotcreting process which ensures that the columns are of consistent quality, compact and perfectly round, cylindrical and conical. Tapered shapes are also possible.
Betemi columns are typically used in facades, single-story frame columns, balcony columns, polished columns and different shell units. Columns can be used as architectural and structural columns.

Dimensions:

• diameter 160-1200 mm
• length max. 4 meters
• core diameter 60-1000 mm
• concrete coat thickness 50-130 mm

Savings in mould and raw material costs

Betemi columns are produced by shotcreting.
The core of the unit is a tube, around which the reinforcement for the unit is assembled. Concrete is slowly sprayed around the rotating core tube.
The excess concrete is then cut off and recycled.

Benefits of the shotcreting process are both economic and qualitative due to:

• no casting pores
• no mould oil blemishes
• no mould joint traces
• automation speeds up the production process and shortens lead times
• the production of round columns without limitations of moulds
• when different decorative surfaces are needed, only the outer layer is of more costly material and the internal part can be less expensive gray concrete
• many surface treatments can be used, grinding, sandblasting, polishing and using colored concrete
• production equipment require relatively small needed space

Exclusive Elematic technology for the profitable production of lightweight, non-load bearing walls

Elematic is the world’s sole provider of production lines and technology for the continuous creation of lightweight concrete hollow core wall elements. These building components, especially ideal for housing construction, offering properties like speed of installation to builders and exceptional fire and sound resistance for their customers.

ACOTEC wall elements can also be used as fences, retaining walls, sound barriers, and in other landscaping applications.

Standard dimensions of Acotec-wall elements are

• width 600 mm or 300 mm
• maximum length 3300 mm
• thickness 68 to 140 mm

Acotec-wall line production is easily adapted to new or existing facilities, as it needs less than 1000 mІ of normal industrial space.

• efficient raw material use
• fast return on investment
• quick market access

• significant savings in construction costs
• environmentally safe products made of natural recyclable materials
• enjoyment of increased quality of living

Above are only a few of many benefits Acotec-walls offer builders and end users.

ELEMATIC Extruders completely meet the needs of the most up-to-date hollow-core slab producers.

ELEMATIC’s robust and well-engineered construction offers a host of valuable advantages:

• Proven reliability
• Top surface quality and slab accuracy
• High wear-resistance
• Elimination of unscheduled down time
• Easy operation

These benefits allow production of:

• Slab thickness between 160 and 520 mm, including fire-rated slabs
• Cross-sections with either round or shaped voids
• Shaped voids for lighter weight, plus substantial savings in cement and aggregate consumption
• Slab widths from 600 to 2400 mm

Elematic Slipformer, another member of the Elematic product family, is an ideal production machine for many different kinds of pre-stressed products, from hollow-core floor slabs and solid floor planks to ribbed slabs, beams...even posts for vineyards.

Elematic Slipformer is the most profitable and versatile solution in cases where flexibility and economic efficiency require a competitive edge.

Now available in 400 mm thickness.

Elematic’s slipforming technology is based on a completely modern and safe design, utilizing the latest electronic controls.

- GREATER DURABILITY

• all critical wear parts made of technologically advanced alloys for longer working life

- QUICK CHANGEABILITY

• connections between casting unit and feeding unit made with quick couplings, for speed and ease in changeover (saving production time and money)

- ALL ELECTRONIC

• precise, reliable electronic controls have replaced high-maintenance traditional hydraulics
  movement is accurate and easy to control

- ENVIRONMENT AND USER FRIENDLINESS

• no hydraulics to leak oil and cause contamination
• low energy consumption

Key Elematic Slipformer features:

• cross-sections available up to 400 mm
• stepless adjustment of functions
• electronic 2 or 4 wheel drive
• fast transfer speed
• powerful top vibrating beam to secure the bond of the top strands
• the latest electronic components and logic control system

Elematic saws are designed for high-performance cutting of hollow-core slabs, planks and beams under tough conditions.

• quickly
• accurately
• economically

The Elematic product range includes numerous saw models to fit any precaster’s demand, from an utility saw suitable for cross cutting up to 270 mm thick slabs (and other beams with a holder) up to the flagship of Elematic saws: the EL 1300. With a full automation and cutting ability up to 520 mm, the EL 1300 has the ability to cut crosswise, longitudinally or diagonally, all with outstanding accuracy.

• variety - there is an Elematic saw for every condition
• easy, minimal maintenance
• easier, less labor-intensive operation
• manual or automatic operation
• safe, environmentally friendly design
• greater stability and less vibration, for accurate cutting and extended blade life

ELEMATIC MOLDS

Elematic gains a valuable edge in mold production by its presence in the CONSOLIS group, Europe’s largest precast manufacturer. We draw upon decades of experience working directly with end users. As a result, our development truly speaks the language of the precaster.

Our range of molds includes:

• horizontal molds; tilting tables, movable pallets and fixed table molds
• battery molds
• special molds, including staircase molds, column and beam molds

CASTING BEDS

Casting beds for hollow core slab production and plank,"half slab" production.

Elematic casting beds, always made of steel, are available in standard widths of 1200 mm and 2400 mm.
To assist in maintaining the beds and preparing them for the casting process, Elematic provides also a range of equipment such as:

• ELEMATIC Plotter
• ELEMATIC BedMaster - multipurpose machine

ACCESSORIES

MAGNETS AND SIDE FORMS

The ELEMATIC Fastening System is a complete solution for fixing side forms and accessories to steel molds in precast concrete production. This complete pre-designed system uses side forms of aluminium (and other metals) with accessories fixed by strong and reliable JAW magnets (or other types as needed). The easiest way to position side forms and other components is through the use of CAD controlled Elematic’s Laser Plotting System.

OTHER ACCESSORIES

Beyond its trusted magnets, Elematic provides a wide range of other accessories for various needs:

• heat curing systems with hot water, steam, infrared etc…
• vibration systems with electrical or hydraulic shock vibration, especially developed for exposed aggregate surfaces
• door and window opening molds
• special furnishing details for molds

The solution for precasting what ever profile, shape, design architectsґ demand...
windows, door openings, architectural designs i.e. grooves, gable ends, round ends...

or

SHUT OFF

The ELEMATIC Fastening System is a complete solution for fixing side forms, shutterings and accessories to steel molds in precast concrete production.

This complete pre-designed system uses

• side forms of aluminum (and other metals) with
• adapters and accessories fixed by strong and reliable
• patented jaw magnets (or other types as needed)
• the easiest way to position side forms and other components is through the use of CAD controlled Elematicґs ELiLASER System

- they do cost money, but what you get is well worth it -

being

• economical
• increased production output
• safe
• universal and flexible
• easy to handle
• fast - work time saving up to 70%
• accurate
• environment friendly