ELAU AG


With more than 27 years of experience in automation technology, ELAU AG is one of the most experienced players in the industry. In 1994 ELAU focused its resources exclusively on the automation of machines for the consumer packaged goods industries. With the right technology, skills and always supporting open architectures, ELAU has become the world's largest and fastest growing automation supplier for packaging machinery – and beyond.

www.elau.de

Controllers

Productive, accurate, safe, flexible and faster production – this can only be achieved with a modern and forward-looking automation system. PacDrive™ offers economically ideal solutions for all types of machine requirements. Whether controller or PC based systems – both concepts were developed exclusively for the consumer packaged goods industry.

ELAU Controller Types

Controller based:

  • PacDrive MAX-4
  • PacDrive C200
  • PacDrive C400
  • PacDrive C600

PC based:

  • PacDrive P600

Open Interfaces with International Standards

LAN:
Ethernet with TCP/IP, OPC, FTP, HTTP, SMS, SMTP.
Programming interface via RS 232 or Ethernet.
Telediagnosis via modem or web server.

Field bus:
Profibus DP, CANopen, DeviceNet, Ethernet/IP

Drive bus:
IEC 61491 SERCOS.
Fiber-optic technology immune to interfering.
Reduced wiring.
Up to 99 axes.

Complete HMI Range

In addition to the non-intelligent graphic panels suitable for connection to PacDrive P 600, ELAU also offers embedded and PC panels for controller based systems. The embedded panel runs on an embedded operating system and has a 6.4‘‘ color touch display.

The PC panels are optionally equipped with Windows CE.net or Windows XP and suitable for the controller based PacDrive systems. The PC panels are available in 6.4‘‘, 10.4‘‘ or 15.1‘‘, each with color TFT touch display. The graphic panels are suitable for connection to the PC based controller PacDrive P600 and come with 10.4‘‘ or 15.1‘‘ color TFT touch display.

Variants:

  • Embedded panel with 6.4“ color touch display and embedded operating system for controller based systems.
  • PC panels with Windows CE.net or Windows XP for controller based systems. Available in 6.4“, 10.4“ or 15.1“, each with color TFT touch display.
  • Graphic panel for PC based systems. Available in 10.4“ or 15.1“, each with color TFT touch display.

PacDrive Engineering Tools

Today’s requirements quickly push purely mechanical machine concepts to their limits, as modern packages are becoming increasingly material-saving, flexible and small. In the future, only intelligent software will be able to guarantee the necessary flexible combination of functional and motion developments.

The Elements of the PacDrive Engineering Tools:

  • EPAS-4 Automation Toolkit for project creation and programming
  • ECAM-4 Motion Toolkit for cam design and drive dimensioning
  • HMI Toolkit ProDesigner to generate screen surfaces

Motion Control with Highly Dynamic Servo Drives

With conventional PLC-based concepts, all drive components have to be integrated individually, which is very time-consuming.

For the machine builder, this means ever increasing engineering costs and shrinking profits.

With PacDriveTM by ELAU, everything is easier. All components are fine-tuned to each other: INTERNET, COMMUNICATION, HMI, PLC and DRIVES – everything matches.

Easy handling and completely fine-tuned data transparency round off the automation concept. The result: A maximum of customer benefits.

So Easy

  • Automatic drive detection
  • Program and parameters in one central location
  • Very easy controller setting, only one parameter
  • Complete data access via Internet
  • Full integration in EPAS-4 automation toolkit
  • Reduction of engineering costs

PacDrive™ drives

The PacDrive family offers a broad power range. It can handle everything from paper converting to palletizing.

Each motor has a smart chip inside, which the drive automatically recognizes at setup. Feedback is absolute and extremely precise, as required for Gen3 functionalities and beyond.

Intelligent drives perform all the tasks needed for precise motor control. For maximum efficiency, all motion tasks are in the controller. This is why ELAU can run so many drives on a single controller.

The digital MC-4 MotorController is characterized by its compact and independent structure with wall mounting fixtures as well as state-of-the-art technology. The innovative MC-4 has the power supply unit, the power output stage and the software controller for an axis all in one casing, which saves space. As it communicates with the controllers only via fiber-optic cables, it is also suitable for distributed structures. It requires no user program, processes single- or multi-turn encoders in the standard version and configures itself with the help of the electronic type plate in the motor.

PacDrive SCL-055 - Motor and Amplifier in One

Thanks to its trapezoid shape, the new PacDrive SCL-055 servo drive can be perfectly integrated in the turning table and mounted right next to each other. What makes this servo drive so special are its integrated electronics, which render void additional amplifiers and thus switching cabinets on the turning table. This milestone makes particular sense for applications in the packaging sector, e.g. capping, as the low space requirement is a major advantage particularly in the beverage industry. The user enjoys easy and cost-effective wiring, as there is only one connection cable for each SCL.

The new servo drive with its high IP 67 protection means is ideally suited for wet applications – apart from the beverage sector, this includes liquid pharmaceuticals or liquid food. Hart Coat® makes the PacDrive SCL resistant to chemicals, which are necessary for aseptic filling. The reinforced A bearing permits a higher radial load, which makes the drive suitable for direct combination with a belt drive.

The SCL-055 servo drive is perfectly suited for wet applications.

The drive has a high performance density, low loss and ELAU compatible high-resolution encoder with electronic type plate (Sincos, 1 mn pieces of information per revolution). rpm. Up to 99 PacDrive SCL-055 servo drives can be handled by one PacDrive controller.

SCL Highlights:

  • Electronics integrated in the motor
  • Revolutionary trapezoid shape
  • High-resolution single- or multi-turn encoder
  • Electronic type plate
  • IP 67 protection means
  • Hart Coat®
  • Easy and cost-effective wiring Technical Data






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